J-B-O - CRUSE Offshore GmbH

Hydrodynamic and structural mechanical optimization
of a semi-submersible offshore wind turbine
Prototype 6.0 MW FOWT SelfAligner
Institute for Fluid Dynamics and Ship Theory (TUHH-FDS), Institute for Ship Structural Design and Analysis (TUHH-SKF), Hamburg University of Technology (TUHH), Germanischer Lloyd Industrial Services GmbH (DNV GL), aerodyn GmbH, JÖRSS – BLUNCK – ORDEMANN GmbH (J-B-O), Fraunhofer Center for Maritime Logistics and Services CML and CRUSE Offshore GmbH (COG).

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Presentation of the research project DESPOW "Design development of a floating platform for a self-aligning offshore wind turbine" in the joint project HyStOH "Hydrodynamic and structural optimization of a semi-submersible for offshore wind turbines"
Dr. Gerrit Haake, Jörss – Blunck – Ordemann GmbH

The Jörss – Blunck – Ordemann GmbH (JBO) participates with the project DESPOW in the R&D consortium HyStOH. HyStOH is dealing with the development of a self-adjustable semi-merged floating wind turbine where JBO takes the part of designing a support structure for the wind turbine by using shipbuilding principles.
The idea of using shipbuilding principles is to reduce the steel weight and fabrication cost of the support structure due to high rate of automatization of the fabrication process and good availability of facilities. Furthermore the support structure is intended to assist with the self-adjustment of the rotor.
Based on aerodynamic requirements regarding self-adjustment the tower is located on the lee-sided floating body supported by two struts to the middle buoys. The rotating and anchor point is on the luv side leading to a maximum lever arm for rotating the turbine in the wind. On top the tower and struts are designed as asymmetric profiled cross sections to optimize the aerodynamic behavior. Only a stiffened box is used for the structural design while the leading and trailing edge is attached without load-carrying function.
The basic requirement to design the floating wind turbine for fabrication in standard ship manufacturing processes is a new challenge to the structural design. The loads occurring for a ship and for a wind turbine in power production are highly different for extreme loads and cyclic damage accumulation. For a fabrication of the wind turbine support structure with the methods of ship manufacturing processes different compromises according to material thickness and fabrication processes have to be discussed.
Due to the limited allowed wall thickness of the mast and the struts the structure is predestined for buckling. Different sized stiffener elements in longitudinal and horizontal direction have been optimized in number and dimensions with the purpose to reduce the weight of the structure. The result is shown in Figure 1.

Regarding fatigue verification there are several standard details of connection points of T-profiles and bulb tees which are well-known from the ship industry. Fatigue-friendly details of the geometry can lead to a reduction of factor 3 or more in the stress concentration factors (SCF). Especially the connections of the tower and struts to the floating bodies where the stresses are stepwise transferred to the floater need to be designed with care. To cover all relevant aspects of aerodynamics, wave movement and anchors system, the loads need to be analysed in a fully-coupled model.

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